Calcium Stearate

 

Calcium stearate is a calcium salt of stearic acid, a white waxy powder valued across industry for one core trait: it reduces friction and repels water at a molecular level. It works as a lubricant, release agent, heat stabilizer, and water repellent, and shows up in everything from PVC pipe manufacturing to concrete, rubber, paper, cosmetics, and food-grade applications.

Chemical Identity

Chemical formula

Ca(C₁₈H₃₅O₂)₂ — calcium bonded to two stearate (long-chain fatty acid) groups.

CAS Number

1592-23-0

Molecular weight

~607 g/mol

Structure

A metallic soap — one calcium ion bridges two stearic acid chains. The long hydrocarbon "tails" are water-repelling (hydrophobic) while the calcium-carboxylate "head" anchors the molecule to surfaces, which is what gives it both lubricating and water-repelling behavior.

Where and How It's Used

PVC & Plastics Manufacturing

Used as a co-stabilizer alongside other heat stabilizers in rigid and flexible PVC compounding (pipes, profiles, cables). It's blended directly into the PVC resin before extrusion or molding, where it neutralizes degradation byproducts and lubricates the melt as it moves through processing equipment, giving a smoother surface finish and preventing the material from sticking to metal surfaces.

Rubber Processing

Added during rubber compounding as an internal lubricant and processing aid, helping raw rubber flow more easily through mixing and extrusion equipment and improving the release of finished rubber parts from molds.

Construction Materials

Mixed into concrete, mortar, cement, gypsum board, and other building materials as a water-repellent additive. It coats the internal pore structure of the cured material, reducing water absorption and improving resistance to weathering, efflorescence, and freeze-thaw damage.

Paper and Packaging

Applied as a coating additive to paper and packaging materials to improve water resistance, surface smoothness, and printability.

Cosmetics and Pharmaceuticals

Used in powders, pressed cosmetics, and tablet manufacturing as a lubricant and anti-caking agent, helping powders flow freely and tablets release cleanly from compression molds.

Mold Release Agent

Applied to mold surfaces (or blended into the compound) in rubber and plastic part manufacturing, forming a thin barrier layer that lets finished parts separate cleanly from molds without sticking or surface damage.

Handling & Safety

Hazard Classification

Generally regarded as low-hazard and not classified as a carcinogen or acutely toxic. Still handled as an industrial powder with standard precautions.

Personal Protective Equipment

Dust mask or respirator recommended during handling to avoid inhalation of fine powder, along with gloves and eye protection.

Storage

Store in a dry, cool place away from strong oxidizers and open flame. Powder is combustible if dispersed as dust in the air, so avoid ignition sources near bulk storage.

Why It's Used

Reduces Friction (Lubrication)

The long fatty-acid chains in calcium stearate create a slick, low-friction layer between surfaces. This is why it's added wherever material needs to move smoothly through machinery, molds, or dies without sticking or tearing.

Repels Water

The hydrophobic (water-repelling) hydrocarbon chains make calcium stearate an effective water repellent. When mixed into porous materials like concrete or gypsum, it coats internal surfaces and blocks water absorption.

Stabilizes Heat-Sensitive Materials

In PVC processing, calcium stearate acts as an acid scavenger, neutralizing the hydrochloric acid released when PVC degrades under heat during manufacturing. This prevents discoloration and breakdown of the plastic during processing.

Prevents Caking and Clumping

As a fine powder, calcium stearate coats other powder particles, keeping them from sticking together — used as an anti-caking and flow aid in powders, cosmetics, and pharmaceutical formulations.

Physical & Chemical Properties

Appearance

White to off-white fine powder, faint characteristic odor

Solubility

Insoluble in water; slightly soluble in hot organic solvents (ethanol, mineral oil)

Melting Point

Approximately 150°C (grade-dependent)

pH (aqueous dispersion)

Typically neutral to slightly alkaline (around 7–9)

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